Trailer Flooring System

ABSTRACT

A trailer includes a floor engageable with a load and a longitudinally extending support member. The support member has an upper portion connected to the floor, a lower portion connectable to a suspension system, and a web extending between the upper and lower portions and transverse to the floor. The lower portion has a lower flange extending transverse to the web and connectable to the suspension system. The lower flange has a first portion extending from a first side of the web a first distance and a second portion extending from a second opposite side of the web a second distance larger than the first distance.

RELATED APPLICATIONS

This application is a continuation of and claims priority to U.S.Non-provisional application Ser. No. 11/235,757, filed Jan. 4, 2007,titled “Trailer,” which is incorporated herein by reference. Thisapplication further claims priority to U.S. Provisional Application Ser.No. 60/616,029, filed Oct. 5, 2004, which is incorporated herein byreference.

FIELD OF THE INVENTION

The present invention is related to a trailer, and more specifically, toa flatbed trailer.

BACKGROUND OF THE INVENTION

A trailer, such as a flatbed trailer, includes a pair of longitudinallyextending I-beams that extend the length of the bed. Each I-beamincludes an upper flange, a lower flange extending parallel to the upperflange, and a web interconnecting the upper and lower flanges. Asuspension system is connected to the lower flange. Cross members extendthrough the webs and are connected to the webs. Longitudinally extendingfloor members are connected to upper surfaces of the cross members. Thefloor members extend between the I-beams so that a load may engage uppersurfaces of the I-beams and the floor members. Typically at least one ofthe floor members is made of wood for securing a payload to the trailer.

SUMMARY OF THE INVENTION

A trailer includes a floor engageable with a load and a firstlongitudinal extending support member. The first support member has anupper portion connected to the floor, a lower portion connectable to asuspension system, and a web extending between the upper and lowerportions and transverse to the floor. The lower portion has a lowerflange extending transverse to the web and connectable to the suspensionsystem. The lower flange has a first portion extending from a first sideof the web a first distance and a second portion extending from a secondopposite side of the web a second distance larger than the firstdistance.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and other features of the present invention will becomeapparent to those skilled in the art to which the present inventionrelates upon reading the following description with reference to theaccompanying drawings, in which:

FIG. 1 is a schematic rear view of a first embodiment of a trailer;

FIG. 2 is a schematic sectional view of a floor of the trailer of FIG. 1showing a load secured on the floor;

FIG. 3 is an enlarged sectional view of a portion of the floor of FIG.2; and

FIG. 4 is a schematic sectional view of a portion of a second embodimentof a trailer.

DESCRIPTION OF EMBODIMENTS

The present invention is directed to a trailer, and more specifically,to a flatbed trailer. As representative of a first embodiment of thepresent invention, FIG. 1 schematically illustrates a flatbed trailer10. The trailer 10 includes a floor 12 and first and secondlongitudinally extending support members 14 and 16 for the floor. Thesupport members 14 and 16 may be manufactured by extrusion. The supportmembers 14 and 16 extend generally parallel to each other along thelength of the trailer 10.

The support member 14 includes an upper portion 20 connected to thefloor 12. A web 22 extends downwardly, as viewed in FIG. 1, andtransverse to the floor 12. The web 22 may extend generallyperpendicular to the floor 12. The web 22 extends between the upperportion 20 and a lower flange or lower portion 24. The web 22 mayinclude a tapered lower portion connected to the lower flange 24 foradded reinforcement.

The lower flange or lower portion 24 extends transverse to the web 22.The lower flange 24 may extend generally perpendicular to the web 22 andgenerally parallel to the floor 12. The web 22 interconnects the upperportion 20 and the lower flange 24. A suspension system 30, which isschematically shown in FIG. 1, is connected with the lower flange 24.

The lower flange or lower portion 24 extends transverse to the web 22.The lower flange 24 may extend generally perpendicular to the web 22 andgenerally parallel to the floor 12. The web 22 interconnects the upperportion 20 and the lower flange 24. A suspension system 30, which isschematically shown in FIG. 1, is connected with the lower flange 24.

The lower flange 24 includes a first portion 36 extending from a firstportion 36 extending from a first side 38 of the web 22 in a directionaway from the support member 16. The first portion 36 extends from theweb 22 a first distance. The first portion 36 may extend any desireddistance from the web 22. It is contemplated that the first portion 36may extend approximately two to three inches from the web 52.

The lower flange 24 includes a second portion 40 extending from a secondopposite side 42 of the web 22 in a direction toward the support member16. The second portion 40 of the lower flange 24 extends from the web 22a second distance larger than the first distance. The second portion 40may extend any desired distance from the web 52. It is contemplated thatthe second portion 40 may extend approximately six to ten inches fromthe web 52.

The upper portion 20 of the support member 14 may include a small upperflange 44 extending from the first side 38 of the web 22 in a directionaway from the support member 16. The flange 44 extends transverse to theweb 22. The flange 44 may extend generally parallel to the lower flange24 and generally perpendicular to the web 22. It is contemplated thatthe upper flange 44 may include a second portion extending from thesecond side 42 of the web 22.

The support member 16 includes an upper portion 50 connected to thefloor 12. A web 52 extends downwardly, as viewed in FIG. 1, andtransverse to the floor 12. The web 52 may extend generallyperpendicular to the floor 12 and generally parallel to the web 22 ofthe support member 14. The web 52 extends between the upper portion 50and a lower flange or lower portion 54. The web 52 may include a taperedlower portion connected to the lower flange 54 for added reinforcement.

The lower flange or lower portion 54 extends transverse to the web 52.The lower flange 54 may extend generally perpendicular to the web 52 andgenerally parallel to the floor 12. The web 52 interconnects the upperportion 50 and the lower flange 54. The suspension system 30, which isschematically shown in FIG. 1, is connected with the lower flange 54.

The lower flange 54 includes a first portion 56 extending from a firstside 58 of the web 52 in a direction away from the support member 14.The first portion 56 extends from the web 52 a first distance. The firstportion 56 may extend any desired distance from the web 52. It iscontemplated that the first portion 56 may extend approximately two tothree inches from the web 52.

The lower flange 54 includes a second portion 60 extending from a secondopposite side 62 of the web 52 in a direction toward the support member14. The second portion 60 of the lower flange 54 extends from the web 52a second distance larger than the first distance. The second portion 60may extend any desired distance from the web 52. It is contemplated thatthe second portion 60 may extend approximately six to ten inches fromthe web 52.

The upper portion 50 of the support member 16 may include a small upperflange 64 extending from the first side 58 of the web 52 in a directionaway from the support member 14. The flange 64 extends transverse to theweb 52. The flange may extend generally parallel to the lower flange 54and generally perpendicular to the web 52. It is contemplated that theupper flange 64 may include a second portion extending from the secondside 62 of the web 52.

A first bracket 70 is connected to the floor 12 and the first side 38 ofthe web 22 of the support member 14. A second bracket 72 is connected tothe floor 12 and the second side 42 of the web 22 of the support member14. A third bracket 74 is connected to the floor 12 and the first side58 of the web 52 of the support member 16. A fourth bracket 76 isconnected to the floor 12 and the second side 62 of the web 52 of thesupport member 16. The brackets 70, 72, 74 and 76 may be connected tothe floor 12 and the support members 14, 16 in any desired manner, suchas welding. It is contemplated that any number of brackets may beconnected to the floor and the support members 14 and 16 along thelongitudinal length of the support member. It is also contemplated thatbrackets may be connected to only one side of each of the supportmembers 14 and 16.

The floor 12 is connected to an upper surface 80 of the upper portion 20of the first support member 14 and the upper surface 82 of the upperportion 50 of the second support member 16. A lower surface 86 of thefloor 12 engages the upper surfaces 80 and 82 of the support members 14and 16. The lower surface 86 of the floor 12 also engages the brackets70, 72, 74 and 76. The floor 12 may be connected to the upper surfaces80 and 82 of the support members 14 and 16 and the brackets 70, 72, 74,and 76 in any desired manner, such as welding.

The floor 12 (FIGS. 2 and 3) may include a plurality of floor sections90 connected to each other. The floor 12 may include any desired numberof floor sections 90. The floor sections 90 may be connected to eachother in any desired manner, such as welding. The floor sections 90 maybe made in any desired manner, such as extrusion.

Each floor section 90 is identical; accordingly, only one floor section90 will be described in detail. The floor section 90 (FIGS. 2 and 3)includes an upper wall or portion 92 and a lower wall or portion 94.Side walls portions 96 and 98 extend generally perpendicular to theupper and lower walls 92 and 94. A load 100, schematically shown in FIG.2, may engage the upper wall 92. The lower wall 94 (FIG. 1) engages thesupport members 14 and 16. The side walls 96 and 98 (FIG. 2) engagesside walls of adjacent floor sections 90.

A plurality of partitioning walls 106 (FIGS. 2 and 3) extend generallyperpendicular to the upper and lower walls 92 and 94 and generallyparallel to the side walls 96 and 98. The partitioning walls 106 definea plurality of tubular portions 108 extending transverse to longitudinalaxes of the support members 14 and 16. Although three partitioning walls106 defining four tubular portions 108 shown in FIGS. 2 and 3, it iscontemplated that the floor section 90 may have any desired number ofpartitioning walls 106 defining any desired number of tubular portions108.

The upper wall 92 (FIGS. 2 and 3) includes a pair of hook portions 110and 112 extending upward, as viewed in FIGS. 2 and 3, away from thebottom wall 94 and the support members 14 and 16. The hook portion 110(FIG. 3) defines a recess 114 facing toward the hook portion 112 and afront of the trailer. The hook portion 112 defines a recess 116 facingtoward the hook portion 114 and a rear of the trailer.

The hook portions 110 and 112 engage supports 120 (FIG. 2) for helpingto secure the load 100 to the floor 12. The supports 120 are identical,accordingly only one support 120 will be described in detail. Thesupport 120 includes a base or bracket 122. The bracket 122 has a lowerwall 124 with a hook portion 126 defining a recess 128. The hook portion126 of the bracket 122 extends into one of the recesses 114 or 116 inthe floor 12 and one of the hook portions 110 or 112 extends into therecess 128 in the bracket 122 to hold the support 120 in position on thefloor 12.

The bracket 122 includes a second wall 130 extending generallyperpendicular to the lower wall 124. A third wall 132 extends betweenthe lower wall 124 and the second wall 130 so that the bracket 122 has atriangular cross-section. The second and third walls 130 and 132 haveopenings (not shown) through which a lock bar 138 extends. A block 140for engaging the load 100 is connected to an end of the lock bar 138.

The lock bar 138 also extends through a locking mechanism 142 connectedto the third wall 132. The lock bar 138 is movable relative to thelocking mechanism 142 and the bracket 122 to position the block 140 inengagement with the load 100. The locking mechanism 142 locks the lockbar 138 and the block 140 in position relative to the load 100 and thebracket 122. The locking mechanism 142 may have any desired constructionthat permits the lock bar 138 to be positioned relative to the bracket122 and the load 100 and can lock the lock bar in a desired position.Accordingly, supports 120 may be easily placed on opposite sides of theload 100 to help secure the load to the floor 12. Although two supports120 are shown in FIG. 2, it is contemplated that any number of supports120 could be used to help secure the load.

The lower wall 94 (FIGS. 2 and 3) of the floor section 90 includes anotch or recess 146 where the lower wall intersects the side wall 96 ina lower left corner of the floor section, as viewed in FIGS. 2 and 3. Atab or flange 148 extends from the lower wall 94 where the lower wallintersects the side wall 98 at a lower right corner of the floor section90, as viewed in FIGS. 2 and 3. The tab or flange 148 (FIG. 2) extendsinto the recess 146 of an adjacent floor section 90 of the floor 12. Thetab or flange 148 may be connected to the adjacent floor section 90 inany desired manner, such as welding.

The floor 12 (FIG. 1) may include a pair of longitudinally extendingside rails 160. Each of the rails 160 may include a slot 162 for helpingsecure the load 100 to the floor 12. The side rails 160 may have anydesired shape.

As representative of a second embodiment of the present invention, FIG.4 schematically illustrates a portion of a flatbed trailer 210. Thetrailer 210 includes a floor 212 and a first longitudinally extendingsupport member 214 and a second longitudinally extending support member(not shown) for the floor. The first support member 214 extendsgenerally parallel to the second support member along the length of thetrailer 210. The first support member 214 and the second support membermay be manufactured by extrusion.

The first support member 214 is generally similar to the second supportmember, accordingly, only the first support member 214 will be describedin detail. The support member 214 includes an upper portion or upperflange 220. A web 222 extends downwardly, as viewed in FIG. 4, andtransverse to the upper flange 220 and the floor 212. The web 222 mayextend generally perpendicular to the floor 212 and the upper flange220. The web 222 extends between the upper flange 220 and a lower flangeor lower portion 224. The web 222 may include a tapered lower portionconnected to the lower flange 224 for added reinforcement.

The lower flange or lower portion 224 extends transverse to the web 222.The lower flange 224 may extend generally perpendicular to the web 222and generally parallel to the upper flange 220. A suspension system (notshown) is connected with the lower flange 224.

The lower flange 224 includes a first portion 236 extending from a firstside 238 of the web 222 in a direction away from the second supportmember. The first portion 236 extends from the web 222 a first distance.The first portion 236 may extend any desired distance from the web 222.It is contemplated that the first portion 236 may extend approximatelytwo to three inches from the web 222.

The lower flange 224 includes a second portion 240 extending from asecond opposite side 242 of the web 222 in a direction toward the secondsupport member. The second portion 240 of the lower flange 224 extendsfrom the web 222 a second distance larger than the first distance. Thesecond portion 240 may extend any desired distance from the web 222. Itis contemplated that the second portion 240 may extend approximately sixto ten inches from the web 222.

A plurality of cross members 250, one of which is shown in FIG. 4,extends through the web 222 of the first support member 214 and a web ofthe second support member and are connected to the webs. The crossmembers 250 may be connected to the web 222 and the web of the secondsupport member in any desired manner, such as welding. Longitudinallyextending floor members 252 are connected to upper surfaces 254 of thecross members 250. The floor members 252 extend between the firstsupport member 214 and the second support member so that an uppersurface 260 of the upper flange 220 of the support member 214 and anupper surface of the second support member may engage a load.

Although the floor 12 is shown with the support members 14 and 16, it iscontemplated that the floor 12 could be used with the support member 214or any desired support member. Furthermore, it is contemplated that thefloor 12 may not include the hook portions 110 and 112. It is alsocontemplated that the hook portions 110 and 112 may be used on anydesired floor for helping secure a load to a trailer.

From the above description of the invention, those skilled in the artwill perceive improvements, changes and modifications. Suchimprovements, changes and modifications within the skill of the art areintended to be covered by the appended claims.

1. A trailer comprising: a floor engageable with a load, the floorcomprising: a plurality of extruded floor sections, each floor sectioncomprising an upper wall with two side edges, a front edge, and a rearedge; a lower wall substantially parallel to the upper wall; two sidewalls coextensive with the side edges and lower wall and extendingsubstantially perpendicularly to the upper and lower walls; a pluralityof partitioning walls extending substantially perpendicularly to theupper and lower walls and substantially parallel to the side walls,wherein the partitioning walls, the upper wall, the lower wall, and theside walls define a plurality of tubular portions; a firstlongitudinally extending support member, said first support memberhaving an upper portion connected to a bottom of the lower wall, a lowerportion connectable to a suspension system, and a web extending betweensaid upper and lower portions and transverse to said floor, said lowerportion having a lower flange extending transverse to said web andconnectable to the suspension system; and at least one pair of supportbrackets for securing said load; wherein said upper wall comprises atleast one pair of recesses for receiving said at least one pair ofsupport brackets.
 2. The trailer of claim 1, wherein the upper wall andthe lower wall are substantially rectangular.
 3. The trailer of claim 1,wherein the lower wall extends to the side edges, front edge, and rearedge of the upper wall.
 4. A trailer as set forth in claim 1, furthercomprising a second longitudinally extending support member for saidfloor, said second support member extending generally parallel to saidfirst support member, said second support member having an upper portionconnected to said floor, a lower portion connectable to a suspensionsystem, and a web extending between said upper and lower portions andtransverse to said floor, and said lower portion of said second supportmember having a lower flange extending transverse to said web andconnectable to the suspension system.
 5. The trailer of claim 1, whereinthe at least one pair of recesses extends parallel to the longitudinalaxis of the floor sections.
 6. The trailer of claim 1, wherein the atleast one pair of recesses extends transverse to the longitudinal axisof the first support member.
 7. The trailer of claim 1, wherein thesupport bracket comprises a bottom wall with a hook portion engageablewith a hook portion of the at least one pair of recesses.
 8. The trailerof claim 1, wherein the at least one pair of recesses further comprisesa forward-facing hook portion and a rearward-facing hook portion,wherein the forward-facing hook portion faces the rearward-facing hookportion, and wherein the hook portions are engageable with the supportbrackets.
 9. The trailer of claim 7, further comprising at least onelocking mechanism engageable with the support brackets.
 10. The trailerof claim 1, wherein each floor section comprises a notch on onelongitudinal side and a tab on the other longitudinal side wherebyadjacent floor sections interconnect.
 11. A trailer comprising: a floorengageable with a load; a first longitudinally extending support member,the first support member having an upper portion connected to the floor,a lower portion connectable to a suspension system, and a web extendingbetween the upper and lower portions and transverse to the floor, theupper portion being substantially free of a flange extending transverseto the web, the lower portion having a lower flange extending transverseto the web and connectable to the suspension system; a secondlongitudinally extending support member, the second support memberextending generally parallel to the first support member, the secondsupport member having an upper portion connected to the floor, a lowerportion connectable to a suspension system, and a web extending betweenthe upper and lower portions and transverse to the floor, the upperportion of the second support member being substantially free of aflange extending transverse to the web of the second support member, andthe lower portion of the second support member having a lower flangeextending transverse to the web and connectable to the suspensionsystem; wherein the floor has a lower surface engaging an upper surfaceof the support members, the floor having a plurality of tubular portionsextending transverse to a longitudinal axis of the first support member,and wherein the tubular portions comprise at least one pair of recessesfor receiving at least one pair of support brackets for securing theload.